Battery-powered devices have become an integral part of daily life, but when these products fail due to preventable defects, the consequences can be life-changing. The National Highway Traffic Safety Administration has documented numerous serious injuries caused by lithium-ion battery failures. These incidents often stem from flaws in design, manufacturing, or inadequate warnings—not from user error.
The Ammons Law Firm’s Personal Injury attorneys have handled complex claims involving electrical fires and battery malfunctions across a wide range of consumer products. Our battery explosion attorneys evaluate each case with technical precision, ensuring clients are informed and protected as we seek to hold manufacturers accountable under applicable law.
How Battery Explosions Occur and Why They Matter
Lithium-ion battery failures usually result from three primary categories: poor product design, manufacturing contamination, or insufficient labeling. These failures may cause a chain reaction known as thermal runaway, where internal temperatures exceed 1,000 degrees Fahrenheit and lead to combustion, fire, or explosion.
Design defects can include:
- Absence of thermal protection or venting systems
- Use of flammable or unstable materials
- Improperly calibrated sensors
Manufacturing flaws may introduce metallic particles or lead to faulty seals, while marketing defects often stem from missing warnings. When a company fails to conduct adequate safety testing or knowingly releases defective batteries, they may be liable. A Houston battery explosion lawyer can help determine whether a product’s failure constitutes grounds for litigation.
Devices Frequently Involved in Battery Injury Litigation
Battery explosions are not confined to industrial products. Many of the most serious injuries we investigate involve everyday consumer electronics:
- Smartphones and laptops that overheat or ignite during charging
- Power banks catching fire in confined spaces like purses or luggage
- Cordless power tools that combust under high-stress use
- Wearables and wireless headphones that explode near the face or chest
- Vaping devices linked to pipe-bomb-like explosions during use
Each incident demands in-depth forensic analysis of battery cells, thermal systems, and product warnings. Our exploding battery lawyers collaborate with engineers and fire origin experts to identify how and why these failures occur—and whether corporate negligence played a role.
Electric Vehicle Battery Fires: High-Energy, High-Risk Failures
Electric vehicles rely on high-capacity battery packs that may ignite under certain conditions. Thermal runaway in these vehicles can cause fires even when parked, and re-ignition days later is not uncommon.
We have handled electric vehicle battery fire cases involving:
- Faulty battery management systems (BMS)
- Software-driven overcharging
- Poor crash shielding or insulation
- Manufacturing errors during module assembly
These fires often start while vehicles are stationary or charging in enclosed garages, putting entire households at risk. Our firm works with burn injury attorneys and technical consultants to determine if the fire was foreseeable and preventable under existing safety standards.
Legal Pathways After a Battery Explosion Injury
Depending on the facts, injured individuals may have multiple claims:
- Strict product liability for unreasonably dangerous products
- Negligence for failing to test, design, or assemble safely
- Breach of warranty when the product fails under normal use
Whether the battery was used in a consumer item, power tool, or vehicle, legal consultation may be appropriate. Our team reviews design documents, incident reports, and manufacturing records to build a fact-based theory of liability.
Class action claims may be an option for widespread defects, but individual lawsuits often provide better resolution for those with life-altering injuries. If you’re unsure whether to proceed, a battery explosion attorney can evaluate your case without obligation.
Preserving Evidence After a Battery-Related Fire or Blast
Legal teams must act quickly. Fires and explosions often destroy key evidence. Preserving remnants of the battery, product casing, charger, and environment can be critical to a successful claim.
The Ammons Law Firm takes immediate steps to:
- Collect device fragments and packaging
- Obtain fire investigation reports and expert analyses
- Interview witnesses while their recollections are fresh
Because statutes of limitation vary by jurisdiction, it’s important not to delay. Our personal injury lawyers can assess whether legal recovery may be available based on the remaining evidence and the applicable legal framework.
This content is for informational purposes only and does not constitute legal advice. No attorney-client relationship is formed by reading this article. Laws may vary by jurisdiction. Please consult a qualified attorney licensed in your state for legal guidance specific to your situation.